Project Cases

Function: Divided into nacelle pulsation lines and rotor blade pulsation lines, enabling automatic platform lifting, translation, product alignment, and guardrail lift/lower operations. Platform Allocation: The nacelle pulsation line is equipped with 10 sets of platforms, while the rotor blade pulsation line has 16 sets of platforms.

This production line enables end-to-end logistics and automated monitoring for crankshaft manufacturing, from raw material loading through processing, quality control, to finished product unloading. Retrofit benefits: workforce reduced by 75%; headcount decreased from 24 before retrofit to 6 after (including spot-check personnel); capacity increased by 30%.

Speed range: ≤22000rpm, Torque range: ≤500 N·m

Load Capacity: 30 kg, Lift Height: 8 m, Travel Speed (Full Load): 1.5 m/s, Stopping Accuracy: ±2 mm, Battery: Li-ion DC50.4V, 61 Ah, Runtime: 3 h Work / 10 min Charge

Function: Sealing and tightening. Advantages: High safety performance; lightweight and compact for easy portability; effortless operation by a single person; suitable for outdoor environments without power; purely mechanical design requiring no energy consumption.

Load capacity: Gross weight 1.5T, cycle time: 4 min/pallet, storage capacity: (8 columns × 4 rows × 5 levels × 2)320 positions, emergency storage: 10%, 32 positions

Shaft assembly, gearbox components, and generator parts are custom-designed based on specific customer requirements. The production process spans multiple stages—including automatic front and rear main bearing assembly, automated bolt tightening, bolt tensioning, and automatic machine inspection—all performed by machinery to significantly enhance production efficiency and quality consistency. Finished unit weight exceeds 100T.

Product varieties: over 5. Processed product dimensions: Diameter: Φ420~Φ200 mm, Length: 1494 mm~3150 mm

Load capacity: 30 kg, maximum drive speed: 8000rpm, rated speed: 4000rpm, maximum drive torque: 10 N·m, test fuel tank temperature control range: -30°C to +110°C

Electric vehicle motor production lines are typically customized to meet specific customer requirements. The manufacturing process spans multiple stages, including rotor assembly, cap installation, magnetic base assembly, final assembly, and integration of accessories such as motor gearboxes. The entire assembly process is fully automated using machinery, significantly improving both production efficiency and quality consistency.

Function: Detects rotational torque on drive shafts. Specifications: Torque up to 3500N.M, accommodates products with diameter up to 50 m and height up to 80 mm. Features synchronized assembly and testing, fully automated operation, and keyless control.

Physical methods: Separate battery components using mechanical processes such as crushing, sieving, and magnetic separation without altering the chemical properties of the materials. Chemical methods: Extract valuable metals (e.g., lithium, cobalt, nickel) through chemical reactions including acid/alkali leaching, solvent extraction, precipitation, and electrolysis.

Integrates motor rotor preheating, fixture reflowing, die-cast aluminum mold release, dummy shaft removal, and gate trimming into a single unit. Heating temperature: 600°C; cycle time: 2–1 min (subject to product process requirements).

Input speed: 0-8000 rpm (no-load: )+1rpm), input torque: meets test conditions of 50 N·m/6500 rpm and 87 Nm/3500 rpm; output speed: 0-2000 rpm ± 1 rpm; output torque: 0-600 N·m/600 rpm; real-time controller control rate: 21 kHz; torque dynamic control accuracy: ≤±2 N·m.

Features: Automated splicing, automatic palletizing, and production management for glass fiber yarns. Production cycle time: ≤ 17 seconds/piece.

Wind turbine blades are primarily composed of fiberglass and epoxy resin as composite materials. After recycling, cutting, crushing, and separation, fiberglass powder and a small amount of epoxy resin powder are obtained. By mixing the fiberglass powder with PE material and plant fibers, then applying specialized processes, items such as trees, panels, and fiberglass products can be manufactured via injection molding or die casting.